3~5Gallon Bottle Automatic Washing/Filling/Capping Machine

Products Mode: D1.5
1:Filling medium: Water
2:Combined type automatic machine (3-in-1)
3:Capacity: 100~1200 bottle/hour based on 5gallon bottle
4:PLC + Touch Screen control, various protect/measure device;
5:Main material: Stainless steel 304/316
6:Bottle type: 3~5Gallon, PET/PE bottle

QGF is a kind of professional filling machine integrates washer, filler & capper together for 3~5gallon bottle. It’s made by stainless steel material, resisting corrosion and easy to clean. The electric components and air circuit elements are all of international famous brand. The washing process use multi-washing liquid spray and thimerosal spray. This thimerosal can be used circularly, the capping process can cap bottle automatically, this line equips with water spraying device in order to ensure those caps sterilizer and clean, it also can automatically feed bottle, washing, sterilizing, filling, capping and product bottle discharging, with complete function, modem design and high degree of automation, it’s a new kind of bottled water auto-production line, which integrates mechanism, electricity and pneumatics technologies together.


Function:

 1.It’s specially used for filling 3~5 gallon bottled water;
 2.It can suitable for different shape bottle;
 3.The machine is designed for bottles such as PVC, PE, PET, etc.
 4.The machine line with stainless steel washing nozzles, pressure filling vales, screw capper, hot steam film shrinkage machine top quality line;
 5.Filling time is controlled by PLC with touch screen;
 6.The machine adopts high quality stainless steel 304/316;
 7.The machine design appreance is nice, easy operation, maintenance, running stable, etc.


Pecification:

ModelQGF100QGF200QGF300QGF450QGF600QGF900QGF1200
Filling heads1234468
ottle volume18.9Liter (5Gallon)
ottle sizeΦ270×490 mm
Capacity1002403504506009001200
Air pressure

0.4~0.6MPa

0.6MPa

Air consumption0.37m3/min0.6m3/min0.8m3/min1m3/min1.5m3/min1.8m3/min
Motor power1.38kw1.75kw3.8kw3.8kw7.5kw9.75kw13.5kw
Weight680kg800kg1500kg2100kg3000kg3500kg4500kg



Working process:

 Step-1: Empty bottle loading;
 Step-2: Washing by hot alkali water (heating by electric heating tube)
 Step-3: Washing by hot alkali water (heating by electric heating tube)
 Step-4: Drop drain
 Step-5: Washing by disinfect water
 Step-6: Washing by disinfect water
 Step-7: Drop drain
 Step-8: Washing by recycle water
 Step-9: Washing by recycle water Step-10: Drop drain
 Step-11: Washing by pure ozone water  
 Step-12: Washing by pure ozone water
 Step-13: Drop drain         
 Step-14: Bottle overturn
 Step-15: Bottle filling        
 Step-16: Bottle capping  
 Step-17: Product bottle output